If the
stopping power of your 2CV responds to rapid pedal force application
but not to gentle pedal force application. . . go on reading
Symptom: When, in order to
bring the 2CV down below sonic speed, the brake pedal is applied
gently, the pedal continues to drop towards the floor until break pedal hits the floor
Cause: 2CV Master Brake Pumps have a tendency to "bleed back" fluid to
the reservoir when gentle pedal pressure is applied. The symptom
carries some resemblance to air in the braking system. The poppet valve
arrangement inside the pistons failing to close properly is causing
the bleedback problem.
This description applies to
the standard dual circuit front disc brake & rear drum LHM system
fitted to 2CV from 1980 and onwards.
The poppet valves are marked * for front and ** for rear. Particularly
following longer periods of not being used, varnish builds up at the
popett valve seat and the leakback causes the pedal to sag when pressed
gently.
There are repair kits available but those only contain the four piston
seals and the two reservoir seals. In order to access
poppets, remove the pistons from the cylinder and blow into each piston
from the front end. If air bypasses the popett you will certainly
notice it. If leak is observed, remove the poppet valve(s) to be
cleaned.
The mesh at the front of the poppet valve and the
spring/popett must be removed and carefully inspected for damage. If there is
no damage, the seat area can be cleaned carefully with a Qtip or
similar. Only use LHM as a cleaning agent. Re-install. Make sure that the mesh locks in
neatly. If not, discard the unit and go for a new one.
Remember that the poppet valves are not actually meant to be serviced
and precaution must be taken. These are your brakes, remember!
Installing is the reverse process.
The procedure is only meant to serve as an emergency procedure and a
new master unit should be installed at the earliest possibility.